Product / Service Overview
 

A robot chassis frame provides the foundational structural skeleton for autonomous mobile robots (AMRs), automated guided vehicles (AGVs), and heavy-duty industrial robotic systems. Built from structural profiles or precision-formed sheet and plate, each chassis is engineered to handle static payloads, dynamic cornering forces, and vibrational loads without structural deflection.

 

Operating as a direct build-to-print contract manufacturer for robotics OEMs, our engineering team reviews CAD files for manufacturability (DFM). We optimize weld sequences to control thermal distortion and deliver fully machined, coated, and sub-assembled mechanical platforms ready for drive train and electrical integration.

 

 
  • Robot Chassis Frame
    Robot Chassis Frame is the structural foundation of mobile robots, AMR (Autonomous Mobile Robots), AGV systems, and service robots. It provides a rigid platform for mounting motors, wheels,
 
Materials & Specifications

 

Parameter / Specification

Standard Options

Engineering Notes

Primary Materials

Aluminum (6061-T6, 5052-H32)

Carbon Steel (Q355B, A572 Gr. 50)

Stainless Steel (304, 316L)

Selected for weight-to-strength ratios, corrosion resistance, and weldability.

Standard Dimensions

Customized per CAD (Typical footprints: 500 mm x 400 mm up to 2500 mm x 1500 mm)

Scalable envelope based on payload requirements.

Dimensional Tolerance

CNC Machined features: +/-0.05 mm

Fabricated weldments: +/-0.5 mm / 1000 mm

Critical datum surfaces post-machined to ensure precise motor/gearbox alignment.

Payload Capacity

50 kg to 2000 kg+

Verified via finite element analysis (FEA) under maximum acceleration and payload.

Surface Treatments

Industrial Powder Coating

Hard Anodizing

Passivation (for Stainless Steel)

Enhances wear resistance, scratch protection, and environmental durability.

 

Manufacturing Process
 

Laser Cutting & Nesting: High-power fiber laser cutting systems process sheet metal and structural tubing with tight kerf tolerances, ensuring clean, dross-free edges and zero micro-cracking at the heat-affected zone.

 

CNC Bending & Forming: Automated CNC press brakes execute multi-axis air bending utilizing real-time angle compensation algorithms to eliminate spring-back variances in structural profiles.

 

Precision Welding & Fixturing: Certified welders execute arc welding processes using custom modular jig fixtures to lock components in position and constrain thermal expansion during welding cycles.

 

Post-Weld Machining: Large-format CNC gantry milling centers machine critical mounting planes (wheel brackets, slew bearings, mast interfaces) in a single setup to guarantee parallelism, squareness, and coaxiality.

 

Surface Preparation & Coating: Multi-stage chemical wash followed by electrostatic powder application and thermal curing ensures high coating adhesion and uniform protection.

 

Key Features / Capabilities
 
 
 

High Torsional Rigidity

Closed-box structural profiles and internal gusseting prevent chassis twist when navigating uneven industrial flooring or dealing with off-center dynamic loads.

 
 

Datum-Controlled Mounting Points

Motor flanges, caster brackets, and sensor mounts are CNC-machined post-fabrication to maintain exact coaxiality and alignment.

 
 

Cable Management Integration

Integrated internal wire routing channels, pre-punched grommet locations, and threaded fastening points reduce internal harness installation time.

 
 

Modular Payload Interface

Structural extrusion integration or standardized metric thread patterns support flexible top-module installation.

 

 

Applications

 

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  • Warehouse Logistics AMRs

    Base frames engineered for high-cycle, multi-shift picking robots operating in high-throughput fulfillment centers.

  • Heavy-Duty Factory AGVs

    Load-bearing platforms rated for towing manufacturing components across assembly plants.

  • Outdoor Inspection Robots

    Ruggedized, weather-sealed chassis structures deployed in harsh environments and outdoor perimeters.

  • Medical & Cleanroom Delivery Robots

    Stainless steel fabricated frames designed for sterile environments requiring frequent chemical washdown.

 

Customization & Prototype Production

 

 

Engineering Review

DFM (Design for Manufacturing) feedback delivered within 24 hours of CAD file submission, identifying weld access issues, potential stress concentration points, and cost-reduction opportunities.

 

Rapid Prototyping

Single-unit or small-batch prototype fabrication completed within standard lead times, utilizing laser-cut blanks and dedicated fixturing.

 

Iteration Support

Direct engineering collaboration to adjust bracket locations, modify suspension mounting points, or change material gauges based on initial testing results.

 

 

 
 
Manufacturing & Quality Control
01.

Raw Material Verification

Mill Test Certificates supplied for all structural plates and tubes.

02.

In-Process Inspection

Precision measuring equipment and coordinate measuring systems verify critical dimensions, hole pitch, and flatness during sub-assembly.

03.

Weld Inspection

Visual weld inspection standard on all frames; non-destructive testing available upon request for critical load-bearing joints.

04.

Traceability

Permanent serial numbers on each chassis link back to raw material lots and production records.

 

Production & Technical Support
Engineering Interchange
Direct communication channels with mechanical design engineers to resolve tolerances, fastening specifications, and structural load queries.
Packaging & Logistics
Custom wooden crates and shock-absorbing bracket mounts secure frames during international freight transit, preventing transit deformation.
Documentation Package
Comprehensive quality assurance reports provided with every shipment, including inspection data sheets and material certificates.

 

 

FAQ

 

Q: How do you control thermal distortion during the welding of large robot chassis frames?

A: We control thermal distortion through a combination of engineered weld sequencing, balanced symmetrical deposition, and heavy-duty rigid clamping fixtures that restrain parts during cooling. For high-precision frames where tolerances must remain within strict limits, we leave machining stock on critical mounting pads and perform post-weld CNC milling in a single setup.

Q: What file formats do you accept for custom chassis fabrication quotes?

A: We accept standard 3D CAD formats (such as STEP, IGES, and solid modeling files), accompanied by 2D engineering drawings detailing critical tolerances, thread sizes, and surface finish requirements.

Q: Can you perform Finite Element Analysis (FEA) on our chassis design before production?

A: Yes. If requested, our engineering team runs static and dynamic FEA simulations to evaluate structural deflection, stress distribution, and natural frequencies under your specific payload and acceleration profiles, recommending design modifications if stress concentrations are detected.

Q: What is your standard lead time for prototype chassis frames vs. volume production?

A: Functional prototypes typically require 15 to 21 days from CAD approval, depending on raw material availability and production workload. Volume production schedules are established via rolling forecasts to meet your assembly milestones.

Q: How do you ensure corrosion protection for steel frames used in industrial environments?

A: Our carbon steel frames undergo a multi-stage chemical pre-treatment followed by electrostatic polyester powder coating cured at high temperatures. For harsh or corrosive environments, we recommend specifying stainless steel or applying a specialized corrosion-resistant primer beneath the topcoat.

Q: Are your manufacturing processes compliant with international quality standards?

A: Our facility operates under recognized quality management standards. Welders are certified to international welding procedures, and all dimensional measuring equipment is calibrated on a strict periodic schedule traceable to standards.

Shenzhen Jingcheng Dingyi Forming Technology Co., Ltd. is one of the most professional mobile robot parts manufacturers and suppliers in China, also supports customized service with low price. Please feel free to buy bulk cheap mobile robot parts from our factory. For quotation, contact us now.

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